Utilisation of straw for mushroom production in North Eastern Poland

Pieczarki Mazurskie is a family company established in 1988. It is located in northeastern Poland, in the Masuria region. Lakes and forests, which account for about 30% of the area, form a beautiful landscape in the region. Additionally, due to the high afforestation rate and low urbanisation and industrialisation indicators the air quality in Masuria is one of the best in the country.

Currently, the company consists of several mushroom farms. The total mushroom growing surface is 19 000 m. All buildings are equipped with modern air-conditioning devices, which enable controlled growing parameters, such as temperature, humidity, air movement and carbon dioxide. Due to this, appropriate conditions for mushroom growing can be provided, so that they are of the highest quality.

The plant produces mushrooms utilizing a Dutch technology. A group of skilled technologists is constantly watching the production process by keeping an eye on the behaviour of the mushroom spawn during the growing cycle. Through careful observation the crops with the optimum use of the nutrients attainable in the compost are selected. The harvest area is used very intensively so as to provide the maximum number of cycles in a year. All mushrooms are harvested by hand, so a wide range of mushrooms with the highest quality and different sizes is provided. After harvesting, mushrooms go directly into a vacuum cooling chamber, where they are quickly cooled to the temperature of 2°C. Then they are transported to the cold storage room, where they are prepared for sale. Low temperatures keep the products fresh for a long time. After the cultivation and harvesting of the mushrooms, all the buildings are thermally disinfected and compost is changed.

Due to the excellent cooperation with suppliers, many years of experience, the use of its own laboratory and professional management, the highest quality compost for the mushrooms is produced.

The company produces compost in its own compost production facility. The process is continuous as sufficient technical and engineering potential in the company is present. The company has its own straw storage (area above 10 000 m2) for the production of compost. The maximum amount of stored straw is about 100 000 tons, which is enough for two years of company production.

The production of mushrooms is about 3000 tonnes per year. Before distributing, mushrooms are packed according to individual customers requirements or in the standard way:

  • 3 kg boxes of loose mushrooms
  • box with trays, 4 × 500 g
  • box with trays, 4 × 400 g
  • box with trays, 6 × 250 g

Mushrooms can also be sorted to different size:

  • 2 – 4 cm
  • 4 – 5 cm
  • 5 – 6 cm
  • more than 6 cm “Riesen”

Waste from the processing (spent mushroom substrate) are stored at the company field and sold to local farmers as a fertiliser. The company has over 300 tons of spent mushroom substrate weekly.

Heaps of spent mushroom substrate

Pieczarki Mazurskie Fedor is a successful company that produces high-quality mushrooms. The clients of the company are all over the world. The largest recipient is England, but a lot of products are exported to Germany, The Netherlands and France.

A big issue for the company is the relatively high price of straw (40 euro per tonne) and the low price of spent mushroom substrate (3 euro per tonne) which is used as a fertiliser. The company should start working with universities, research centres or biological and chemical laboratories to find a new solutions in the field of bio-plastic, food supplements or pharmaceutics for the high value waste that contains huge amount of macronutrients (P2O5, K2O, CaO, MgO, Na2O, P,K Ca).

Plant Protein Factory at SLU was funded

Sweden´s Innovation Agency, Vinnova, funded the project Plant Protein Factory with about 1 million to build, develop and implement a pilot plant for the extraction of different proteins and protein fractions from plant material. The pilot will be built at the Swedish University of Agricultural Sciences (SLU) in Alnarp outside Malmö and will enable research leading towards increased resource-efficiency of how crops and crop residues can be used to produce intermediate products for the food, cosmetic and healthcare industry as well as the fodder industry. Through the cascading of plant material, also extraction of other high value plant components such as fibres and antioxidants will be investigated. Based on ideas from Eva Johansson and Bill Newson – co-workers in the BioBIGG consortium – Carl Jonson at SLU Holding has developed the project and was able to attract a larger number of industrial partners to the project. The project will run from 2018 to 2020 and be the basis for establishing a full-size plant.

Upcoming BioBIGG cross-broader workshop: Unlocking the innovation potential in biomass-based value chains

The BioBIGG project will be hosting a cross-broader workshop on the the 6th and 7th of December in Roskilde. The focus of the workshop will be unlocking the innovation potential related to utilisation of biomass-based residues found in and along  value chains in the South Baltic and sharing knowledge. Participation in the workshop is free of charge. Please download the programme and register below.

Register here

Download the programme

Plant3 – Strategic Alliance for Agriculture, Fisheries and Manufacturing in North Eastern Germany

One of the BioBIGG partners, the University of Greifswald, led a significant step towards a regional network for the bioeconomy in north eastern Germany by submitting a strategy for the implementation phase of the German Federal Ministry of Education and Research’s (BMBF) programme “Innovation and Structural Transformation” (German: WIR! – Wandel durch Innovation in der Region). The University of Greifswald and its core partners in the Plant³ consortium had already been successful in the concept phase of the WIR! programme, where Plant3 was one of 32 projects selected for funding by the BMBF.

The goal of Plant³ is to utilise the large stock of plant-based raw materials in north eastern Germany to make high value products in order to induce the transformation of the regional economy towards the bioeconomy. During the concept phase (March – October 2018) the four core partners, the University of Greifswald, WITENO GmbH, Wirtschaftsfördergesellschaft Vorpommern mbH and Enzymicals AG involved more regional actors from business, research institutions and NGOs as active partners in the Plant³ alliance. Several workshops were organised to define a shared strategy, develop the structure of the alliance, identify priority projects and activate partners (see pictures). Roskilde University is one interested partner and signed an LOI in the context of BioBIGG to support the alliance. In spring 2019, the BMBF will announce the successful alliances which will then be funded in the implementation phase. If the Plant³ strategy is selected up to €15 million in Federal funding could flow into the region in the next five years.

Plant³ builds on the strengths of the region of Western Pomerania: the multifarious renewable resources growing on agricultural land, wetland sites and in coastal waters will allow the region to take a pioneering role in the bioeconomy. Based on strategies for the high-value processing of plant-based raw materials, like arable crops, reed, or algae, the alliance aims to transform the economy of north eastern Mecklenburg-Western Pomerania. The vision behind Plant³ is that by 2030, products made from renewable plant-based raw materials will make a significant contribution to the total economic output of the region. Special emphasis will be put on high-value foodstuffs, pharmaceuticals, cosmetics, fine chemicals, building and other materials.

North eastern Mecklenburg-Western Pomerania is characterised by low population density and agriculture. The regional economy is marked by a lack of large companies and a lower than average share of manufacturing. It is a typical under-developed region. Yet it also an ideal place for the implementation of the bioeconomy. Due to the availability of sites (on agricultural land, wetlands, and in coastal waters) where renewable resources grow, the region can take a leading role in the transformation of the petrochemical-based economy to a bio-based, circular economy.

Updated bioeconomy strategy 2018

The updated bioeconomy strategy was presented at the end of October 2018 in Brussels. The updated 2018 Bioeconomy Strategy emphasises the importance of the development of a sustainable and circular bioeconomy aiming on maximising its contribution to the 2030 Agenda and its Sustainable Development Goals (SDGs), as well as the Paris Agreement.

The action plan that is a part of the updated 2018 Bioeconomy strategy focuses on three main actions to archive its aim, including 14 sub-actions:

1) Strengthen and scale up the bio-based sectors, unlocking investment and markets

2) Deploy local bioeconomies rapidly across the whole of Europe

3) Understand the ecological boundaries of the bioeconomy

Action 1: Strengthen and scale up the bio-based sectors, unlocking investment and markets 

This action is aimed at accelerating the development of a sustainable and circular biomass-based solution in Europe, by increasing the number of public and private stakeholders involved in the research, demonstration and implementation of bio-based solutions. This will, among other things, be achieved through the EU public-private partnership on Bio-Based Industries and launch of the €100 million Circular Bioeconomy Thematic Investment Platform both under Horizon 2020 and alongside the development of new standards and labels for bio-based products.

Action 2: Deploy local bioeconomies rapidly across the whole of Europe

The aim of this action is to develop a Strategic Development Agenda that will ensure a long-term vision and pathways to deploy and scale up the bioeconomy in a sustainable and circular way at the local level. This will include pilot actions showcasing the potential of the bioeconomy for rural, coastal and urban areas together with EU bioeconomy policy support for members state set up under Horizon 2020.

Action 3: Understand the ecological boundaries of the bioeconomy

The aim of this action is to become better at understanding and measuring the effects and impacts of local and regional biomass supply within safe ecological limits. This knowledge will also provide the foundation for other actions in the strategy and will ensure that the development of the bioeconomy is systematically monitored and reported to optimise governance and policy-making at the national, regional and local level and to ensure that it is coherent and sustainable.

Learn more about the new bioeconomy strategy here.

BioBIGG and COASTAL Biogas at POL-ECO SYSTEM 2018

The projects BioBIGG and COASTAL Biogas were part of this year’s edition of POL-ECO SYSTEM in Poland.

The International Trade Fair for Environmental Protection POL-ECO SYSTEM is the largest and most important event in Poland and Central and Eastern Europe, presenting advanced technologies, solutions and products for sustainable development.

During the Workshop ‘Green Projects in the Interreg South Baltic Programme’ the BioBIGG project was presented to other Interreg projects in the region and interested stakeholders. The Interreg project ‘COASTAL-Biogas’, which is coordinated by the FNR, was presented as well.

Within BioBIGG FNR is leading a Work Package and engages in the task to build a transnational network of stakeholders in the South Baltic Region. To find out more about the ‘COASTAL-Biogas’ project, visit their homepage

BioBIGG study tour to Italy

In the end of September, the BioBIGG consortium went on a study tour to the Northern parts of Italy to learn more about activities within the bioeconomy field in the region.

The first day of the study tour began with a visit to the interesting and innovative Mogu company in Inarzo, northwest of Milan. Mogu is a small, young company that is developing and scaling-up a range of mycelium-based technologies to produce naturally-grown biomaterials and products. This was followed with a fruitful round table meeting with the Region of Lombardia with representatives of regional groups active within the area of Bioeconomy presenting their ongoing projects and activities within the field.

The second day of the trip began with an educative tour of the waste management system in Milan early in the morning, hosted by the local waste management company AMSA. After the tour the group travelled to Turin where the day ended with a two-hour meeting with different stakeholders within the bioeconomy such as the University of Turin, the University of Milan-Bicocca, Novamont, Assobiotec and SPRING cluster.

On the third and final day, the group attended the IFIB 2018 International Forum on Industrial Biotechnology and Bioeconomy in Turin. The focus of the Forum was biotechnology as a provider of new resources for industries. Amongst many other interesting things, the new EU Bioeconomy Strategy was presented by the EU commission. There was also an informative section on how to finance the bioeconomy, with a presenter from the European Investment Bank, among others. The group concluded that the northern Italian region has a very vital and interesting bioeconomy from which there is a lot to learn.

BioBIGG at the European Bioeconomy Congress in Lodzkie

The European Bioeconomy Congress in Lodzkie 2018 was held on September 24th, 2018, in Lodz, Poland. It is an annual initiative aimed at supporting the development of bioeconomy in Central and Eastern European Bioregions.

The main organiser of the event was the Lodzkie Region. The Congress was a gathering of representatives of business, academia and NGOs. The objectives of the Congress were to support the transfer of knowledge between European bioregions. The problems discussed this year included the battle against smog, digitisation in closed cycles, modern technologies in bioeconomy and high-quality food.

One of the many sessions was devoted to increasing the involvement of industry in local bioeconomy value chains as well as increasing participation in the European and national programmes supporting bioeconomy development, entitled “Bioeconomy cluster (BIO) NETWORKING”, under the patronage of the Polish Bioeconomy Technology Platform.

One of the many interesting keynotes was given by Adam Puchejda focussing on the challenges brought by the growth of population and rapid depletion of natural resources. He stressed that the human impact on the environment and climate change requires the concentration of forces, with a focus on the sustainable development of ecosystems based on integrated value chains. Development of social bio-economic initiatives in cluster activities has been highlighted as a key element of support for innovation in the knowledge triangle of research, education and business, promoting a transformation towards increased commercialisation of knowledge, development of business and social communication.

BioBIGG workshop about biomass potentials and market opportunities

On the 14th of June, the BioBIGG cross-border workshop on biomass potentials as well as market opportunities took place at the University of Greifswald arranged by RISE (Research Institutes of Sweden) and SLU (Swedish University of Agricultural Sciences). The main focus was on biomass potentials from agriculture and industry in the participating regions and how to get SMEs point-of-view on potential implementation of production of biomass-based materials, products and energy. The workshop included a world cafe with interesting discussions and knowledge-sharing among the participants.

BioBIGG workshop about bioeconomy in rural areas with special focus on innovation in SMEs

On the 13th of June, the University of Greifswald arranged a workshop about bioeconomy in rural areas with special focus on innovation in SMEs. The workshop focused on the establishment of the South Baltic Bioeconomy Network (SBBN) and how this could best be achieved. The aim is first of all to engage SMEs, business organisations and other potential members to take part in the network in order to boost knowledge-sharing on innovation potentials in bioeconomy in the South Baltic Area.